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Tech Stuff

Rubber properties and hardness

Rubber hardness, often referred to as durometer, is a measure of a material's resistance to permanent indentation. In the world of elastomers, hardness is a critical specification because it directly correlates with other physical properties like stiffness, tensile strength, and friction.


How Rubber Hardness is Measured

The most common method for measuring the hardness of rubbers and plastics is the Shore Hardness scale, named after its inventor, Albert Shore.

The measurement is performed using a device called a durometer. This tool consists of a hardened steel indenter point and a calibrated spring.


The Process

  1. Indentation: The durometer's pressure foot is pressed firmly against the rubber surface.
  2. Spring Resistance: As the indenter is pushed into the material, the material's resistance pushes back against the internal spring.
  3. The Reading: The depth of the indentation is converted into a numerical value from 0 to 100.
    • 0 represents maximum indentation (extremely soft).
    • 100 represents no indentation (extremely hard).


Common Scales: Shore A vs. Shore D

Because rubber varies from "gel-like" to "bowling ball hard," different scales are used to ensure accuracy:

Scale Use Case Examples Shore A Soft to semi-rigid rubbers Rubber bands, soft seals, tire treads Shore D Hard rubbers and rigid plastics Hard hats, PVC pipe, golf balls Shore OO Extremely soft, "squishy" materials Gel insoles, gummy candies 

Diagram of Shore durometer hardness scale for different materials.

SHORE hardness chart

Engine/Motor mounts

Engine mounts are the unsung heroes of a vehicle’s chassis. They are the structural components that secure the engine and transmission to the frame of the car, acting as both a physical anchor and a vibration dampener.


Core Functions

Engine mounts serve two primary, and somewhat opposing, purposes:


  • Securing the Drivetrain: They keep the engine firmly in place during acceleration, braking, and cornering. Without them, the massive torque of the engine would cause it to lurch or shift within the engine bay.
  • Vibration Isolation: They prevent the "NVH" (Noise, Vibration, and Harshness) generated by the engine’s internal combustion and moving parts from vibrating through the entire cabin.


Common Types of Mounts

Depending on the vehicle’s design and performance goals, manufacturers use different materials:

Type Composition Best For Rubber Mounts Solid rubber bonded to metal plates. Standard daily drivers; provides a balance of cost and comfort. Hydraulic Mounts Hollow rubber mounts filled with glycol or oil. Luxury vehicles; excellent at absorbing low-frequency vibrations. Polyurethane A stiffer, plastic-like compound. Performance cars; reduces engine movement for better power delivery but increases cabin vibration. Electronic (Active)Mounts that change stiffness based on engine RPM. High-end modern engines (like V6s with cylinder deactivation).


Typical Mount Hardness for Cars and Trucks

The hardness of a factory production car rubber engine mount varies between make and model. But as a general rule of thumb the values below apply.

 

  • OEM (Stock) / Daily Driver: 40A – 60A. Softer rubber is used to isolate engine noise and vibration from the cabin.
  • Performance / Street: 60A – 80A. Provides a firmer, more responsive feel while still usable for daily driving.
  • Race / Track: 90A – 95A+. Very stiff, providing minimal engine deflection for maximum power transfer, but high vibration.


Signs of Failure

Because mounts are often made of rubber, they can crack, perish, or leak over time. Common symptoms include:

  • Excessive Vibration: Feeling the engine "thrum" through the steering wheel or seat at idle.
  • Clunking Noises: A heavy "thud" or "bang" when shifting gears or accelerating suddenly.
  • Engine Movement: If you open the hood and rev the engine, a failed mount will allow the engine to tilt or rock excessively.

Fun Fact: Most cars have between three and four mounts. If one fails, it puts extra stress on the remaining ones, often leading to a "domino effect" of failures.

Slightly non-typical motor mount

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